assemblie

Cabelectron can supply cable assemblies to your exact specifications when you need them.

Whether you want custom cable assemblies specifically designed, or a cable assembly manufactured from

your specification, Cabelectron has the capability. See below for some of our manufacturing capabilities.

Cable and wire processing
Cabelectron operates two Komax Kappa 220 automatic cable cutting and stripping machine together with an automatic de-reeling machine.
This gives us the ideal blend of performance, user convenience and functionality, and also the capability to process a large range of cable harnesses for custom cable assemblies from single wires to complex dual screened multicore cables.
We are also specialized in coaxial cables. For this we have the Schleuniger Power Strip 9500 RSL.

Crimp application
We have several options when it comes to applying crimp terminals to wire or cable. All of our crimp presses are tested before and after each batch of work is produced.

Mechanical and pneumatic crimp presses
Mechanical crimp presses
We have a total of 7 standard crimp presses in operation and possess a large range of crimp applicators for many of the common terminals and cable assemblies in use today, we also have excellent relationships with our toolmakers and can get a new terminal type up and running in extremely short lead times.
Pneumatic crimp presses
Our pneumatic crimp presses are an excellent solution to loose piece terminal application where hand tooling does not provide the quality and repeatability that is desired. We can apply a large range of terminals using this method for cable assembly use.

Soldering capability
Our experienced production staff are capable of a wide range of soldering tasks for your cable assemblies, from fine low current applications utilising Weller temperature controlled soldering stations to the more industrial high current connectors suitable for the battery powered industry. All solder used is lead free and fully RoHS compliant.

Manual assembly
We have a large team of experienced cable and connection production operatives to complete final assembly. The skill base of the operative is very varied and regular training and assessment is carried out to the highest standards.
Quality control
All of the products including cable assemblies, we produce are subjected to the highest standards of quality control. This takes the form of SPC control over the production activities combined with a final inspection process that is very rigorous. All cable looms and assemblies are 100% electrically and visually inspected before packing by Cirrus testers. This ensures that no faulty product is passed onto our customers and that feedback is immediately available to the production areas so that processes and training needs can be addressed